Custom Shaped Envelopes
Custom shaped envelopes break away from standard rectangular formats to create a distinctive, memorable mailing experience. From square envelopes for invitations to pocket-style envelopes for event tickets, custom shapes immediately communicate that the contents are special and worth opening.
At Perklets Print, we produce envelopes in any shape and size — square, mini, oversized, pocket, sleeve, and completely bespoke die-cut formats. Each envelope is manufactured to your specifications with full-colour printing, premium paper stocks, and your choice of closure method.
Custom shaped envelopes are perfect for wedding and event invitations, product launches, VIP mailings, gift vouchers, promotional campaigns, and any occasion where you want the envelope itself to create anticipation and excitement before the contents are revealed.
Product Specifications
Summary Options
Design Guidelines
Provide a flat die-line layout of the envelope. We can create the die-line template based on your dimensions.
- Bleed area: 3mm bleed on all panels.
- Crop area: Custom — based on your specified dimensions.
- Safe area: Keep important content 5mm from fold lines and edges.
Accepted formats: AI, EPS, PDF (preferred — with die-line on separate layer)
Quantity
FAQs: Custom Shaped Envelopes
What custom shapes are available?
We can produce any shape — square, mini (business card size), oversized, pocket-style, sleeve-style, and completely bespoke die-cut formats. Provide your desired dimensions and we will create a die-line template.
Are custom envelopes more expensive?
Custom shapes require a one-time die-cut tooling cost plus higher paper stock. However, the impact and memorability of custom envelopes often justify the investment for special occasions and VIP communications.
Can custom envelopes be posted?
Yes, but unusual sizes and shapes may incur surcharges from postal services. We recommend checking with your postal provider for non-standard envelope sizes. For hand-delivered items (invitations, VIP mailings), any shape works perfectly.
What is the minimum order?
The minimum order is 50 envelopes for custom shapes, due to die-cut tooling requirements. The die is retained for repeat orders.