Mailer Boxes
Our custom mailer boxes are the ultimate unboxing experience for e-commerce brands, subscription services, and direct-to-consumer businesses. Designed to ship flat and assemble easily, these corrugated boxes provide excellent protection during transit while showcasing your brand from the moment they arrive at your customer's doorstep.
Printed inside and out with your brand graphics, mailer boxes transform a simple delivery into a memorable brand moment. Choose from white or kraft corrugated board, add full-color printing to the exterior and interior, and finish with options like matte lamination, spot UV, or foil stamping. Available in standard sizes or custom dimensions to fit your products perfectly.
Whether you are shipping clothing, beauty products, artisanal foods, or tech accessories, our mailer boxes are engineered for durability and designed for impact. The tuck-front closure keeps contents secure without additional tape, creating a clean, professional presentation that your customers will love sharing on social media.
Product Specifications
Summary Options
Design Guidelines
For Mailer Boxes, provide separate artwork for the outer surface and inner surface. A dieline template will be supplied based on your chosen dimensions.
- Bleed area: 3mm bleed on all panels beyond the dieline
- Crop area: Final cut follows the corrugated dieline template
- Safe area: 8mm inside from all fold and cut lines
Accepted formats: AI, EPS, PSD, PDF (vector preferred)
Quantity
FAQs: Mailer Boxes
Can mailer boxes be printed on the inside?
Yes, our mailer boxes can be fully printed on both the exterior and interior surfaces. Interior printing creates a premium unboxing experience and is popular with subscription boxes, luxury brands, and e-commerce businesses looking to make a memorable impression.
What corrugated material options are available?
We offer E-flute corrugated board in both white and natural kraft finishes. E-flute provides excellent protection while remaining lightweight, keeping shipping costs down. For heavier products, we can also offer B-flute or double-wall options.
Do mailer boxes ship flat?
Yes, all our mailer boxes are delivered flat and pre-scored for easy assembly. This saves significant storage space in your warehouse. Assembly is quick and requires no tape or adhesive — the tuck-front closure keeps everything secure.
What is the minimum order for mailer boxes?
The minimum order quantity is 100 units. For the best per-unit pricing, we recommend orders of 500 or more. We offer volume discounts across all quantity tiers to support growing businesses.
Can I add inserts or dividers inside the mailer box?
Absolutely. We can design and produce custom inserts, dividers, and product cradles to keep your items secure during shipping. Options include corrugated dividers, foam inserts, and printed cardboard inserts that match your brand aesthetic.