Sleeve Boxes

Sleeve boxes consist of two pieces — an outer sleeve and an inner tray — that slide together for an elegant, theatrical reveal. The sliding motion creates anticipation and transforms a simple unboxing into a memorable brand experience. This format is favoured by premium brands across technology, fashion, cosmetics, and corporate gifting.

At Perklets Print, we manufacture custom sleeve boxes with precision-cut trays and perfectly fitted sleeves. The outer sleeve is fully printable in CMYK with your brand artwork, while the inner tray can be colour-matched or contrasted for visual impact. Both pieces are produced on rigid or semi-rigid board for a substantial, quality feel.

Our sleeve boxes can be enhanced with soft-touch lamination, foil accents, embossing, and interior fitments. Whether you are packaging a smartphone, a luxury candle, a set of business cards, or a corporate gift, the sleeve format adds perceived value and creates a presentation that recipients remember.

Product Specifications

Material: 1.5–2mm Greyboard or 400 GSM Card
Printing: Full Colour CMYK — Sleeve + Tray
Style: Slide-Out Sleeve + Tray
Lamination: Matte / Gloss / Soft-Touch
Sizes: Custom — from 80x60x30mm to 350x250x100mm
Turnaround: 7–10 Working Days

Summary Options

Material:2mm Greyboard + Art Paper Wrap
Print:CMYK Sleeve + Tray
Finish:Soft-Touch Lamination

Design Guidelines

Provide separate artwork for outer sleeve and inner tray. Dieline templates supplied after dimensions are confirmed.

  • Bleed area: 3mm bleed on all sides of each piece.
  • Crop area: Trim to dieline — separate files for sleeve and tray.
  • Safe area: Keep text 5mm from fold lines. Ensure sleeve artwork accounts for tray thickness.

Accepted formats: AI, EPS, PSD, PDF (preferred), JPG, PNG

Quantity

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FAQs: Sleeve Boxes

How tight should the sleeve fit?

We engineer the sleeve to fit snugly but not too tight — a smooth sliding action with just enough resistance to feel premium. We produce samples first to confirm the fit before bulk production.

Can I have different colours for sleeve and tray?

Absolutely. Contrasting colours between the sleeve and tray create a dramatic reveal effect. For example, a black sleeve with a gold interior tray is a popular luxury combination.

Are sleeve boxes suitable for heavy products?

Yes, when produced on 2mm greyboard, sleeve boxes can hold substantial weight. For heavier items, we reinforce the tray base and can add internal support structures.

Can I add a ribbon pull?

Yes, we can add a ribbon pull tab to the tray so the recipient can easily slide it out. Ribbon colour is matched to your brand or chosen from our stock options.

What is the minimum order?

Sleeve boxes start at 50 units for standard sizes. Complex structures with custom inserts may require 100+ units. Sample production is available before committing to a full order.